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Update: New Abutment Milling Processes Produces Excellent Results
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<blockquote data-quote="brayks" data-source="post: 136919" data-attributes="member: 11275"><p>Here is a little promo video I made of the whole machining process. Its based on an older template but still produces great results for a wide variety of extreme abutment designs (offset, highly divergent, undercuts on margin, sub and supregingival surfaces, small radius' into the collar, steep wide collars, etc. etc.) Its pretty cool since we only need one template; kind of takes all the worry out of being close if ya know what i mean...<img src="data:image/gif;base64,R0lGODlhAQABAIAAAAAAAP///yH5BAEAAAAALAAAAAABAAEAAAIBRAA7" class="smilie smilie--sprite smilie--sprite2" alt=";)" title="Wink ;)" loading="lazy" data-shortname=";)" /></p><p></p><p>We made quite a few improvements since the raw video was taken but we did not take any of our latest to share (gotta keep some of our secrets). This one still uses a ball endmill for roughing...yuck! I will say that one of our big customers has told us he's getting better units that he has gotten from anyone, anywhere on just about every combination of machine/control/software out there. Of course I'm not surprised. <img src="data:image/gif;base64,R0lGODlhAQABAIAAAAAAAP///yH5BAEAAAAALAAAAAABAAEAAAIBRAA7" class="smilie smilie--sprite smilie--sprite11" alt=":rolleyes:" title="Roll Eyes :rolleyes:" loading="lazy" data-shortname=":rolleyes:" /><img src="data:image/gif;base64,R0lGODlhAQABAIAAAAAAAP///yH5BAEAAAAALAAAAAABAAEAAAIBRAA7" class="smilie smilie--sprite smilie--sprite1" alt=":)" title="Smile :)" loading="lazy" data-shortname=":)" /></p><p></p><p>We will be adopting Delcam's new Vortex high speed machining technology in the roughing phase. We have been testing this for quite a while in both dental, production part and mold making applications and the technology really does outperform others we have used. The machines run like a raped-ape allowing us to take some pretty aggressive cuts at scary speeds all while maintaining tool life. The trick is really in tool engagement angle and RCTF (see if you can look THAT one up) and keeping the heat in the chip and away from the workpiece and tool. Lets us machine metal dry. We even did tests with infrared thermometers checking the temp of the tool and workpiece. I should post some video of that as well, its very cool.</p><p></p><p>We will be showing a lot of this in Chicago and giving away our Axsys Done That! t-shirts every 20 minutes or so.</p><p></p><p>Here's the link to the Vortex product:<a href="http://www.vortexmachining.com/" target="_blank">http://www.vortexmachining.com/</a></p><p></p><p>....and here's a long and quite possible very boring video (just a tick over 27 minutes of machine time but the video is longer with promo stuff). Take a 5-hour first...</p><p>[media=vimeo]87137634[/media]</p></blockquote><p></p>
[QUOTE="brayks, post: 136919, member: 11275"] Here is a little promo video I made of the whole machining process. Its based on an older template but still produces great results for a wide variety of extreme abutment designs (offset, highly divergent, undercuts on margin, sub and supregingival surfaces, small radius' into the collar, steep wide collars, etc. etc.) Its pretty cool since we only need one template; kind of takes all the worry out of being close if ya know what i mean...;) We made quite a few improvements since the raw video was taken but we did not take any of our latest to share (gotta keep some of our secrets). This one still uses a ball endmill for roughing...yuck! I will say that one of our big customers has told us he's getting better units that he has gotten from anyone, anywhere on just about every combination of machine/control/software out there. Of course I'm not surprised. :rolleyes::) We will be adopting Delcam's new Vortex high speed machining technology in the roughing phase. We have been testing this for quite a while in both dental, production part and mold making applications and the technology really does outperform others we have used. The machines run like a raped-ape allowing us to take some pretty aggressive cuts at scary speeds all while maintaining tool life. The trick is really in tool engagement angle and RCTF (see if you can look THAT one up) and keeping the heat in the chip and away from the workpiece and tool. Lets us machine metal dry. We even did tests with infrared thermometers checking the temp of the tool and workpiece. I should post some video of that as well, its very cool. We will be showing a lot of this in Chicago and giving away our Axsys Done That! t-shirts every 20 minutes or so. Here's the link to the Vortex product:[url]http://www.vortexmachining.com/[/url] ....and here's a long and quite possible very boring video (just a tick over 27 minutes of machine time but the video is longer with promo stuff). Take a 5-hour first... [media=vimeo]87137634[/media] [/QUOTE]
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Update: New Abutment Milling Processes Produces Excellent Results
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