Casting 3D printed RPD framework fit issues

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Good day fellow teckies.
Firstly please excuse my poor photographs.
I have been 3D printing the same RPD design using Resione C01 castable resin
Fitting the printed patterns onto 3D printed model ( using elegoo 8K space grey standard resin)
Both printed on Saturn 4 Ultra printer.
The resin patterns fit well on the model, but once cast are nowhere near fitting.
( I use Interfine C&B speed investment, 70% expansion liquid /30% distilled water Liquid to powder ratio as per manufacturer, 9X ring, 3 ring liners, invested ring straight into 900 deg celcius 15-20 mins after first contact with investment, all manufacturers instructions followed.)
So, foolishly I, assumed that expansion ratio needs adjusting, I cast 4 other frameworks with the same pattern, 5% difference in expansion liq/ water both more and less either side of the recommended 70/30% ratio.
None of the frames are close to fitting, I deactivated all the clasps to see if I could at least get the major connector to seat on the palate area, no luck with that either.
The discrepancy is in the clasp/rest area on both sides of the arch it seems, one can see the frame design on the pic below.
The pattern was sprued in these areas, so my thought was that solidification shrinkage of the alloy may have distorted the fit in these areas.
I have been reading a few articles about the placement of a stabilizer bar in the 3D printed pattern to minimize the distortion, can anybody give me feedback as to whether this may sort my fit issue, or any other ideas why my frames don't want to fit, would be welcomed ??
TIA
 

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Casting is not my specialty, however you are correct that a stabilizer bar is needed on the pattern. Prevents UV warpage/creep. First thing I would do anyway in your troubleshooting. Provides the same function as a support on a build plate. I know it seems that the sprues should do the same thing, but it's about getting the pattern to the sprue first.
Guys in the old print days used to scratch their head with the same problem.
 
have you tried an indirect sprue method? adding that stabilizer and an indirect sprue might help. generally the indirect method is used to manage porosity, but tossing out ideas. additionally, i would add 2 more sprue inlets to the pattern as well. im not an RPD casting expert, but i have cast probably tens of thousands of c/b rings over the years. or you could try a runner bar instead of indirect.
 
@sidesh0wb0b many thanks for the idea, just printed some more test frameworks today, and was wondering about the sprueing of the castings, will try some of these techniques on Monday and report back ASAP
 
@sidesh0wb0b many thanks for the idea, just printed some more test frameworks today, and was wondering about the sprueing of the castings, will try some of these techniques on Monday and report back ASAP
sounds good, i look forward to hearing from you. hopefully something works and youre back in the game!
 

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