Hi Patrick, What about disposable plungers? I know Ivoclar will not recommend it's use, but many people are having success with them.
Do you think an additional program for IVO furnaces should be created to press emax with disposable plungers?
Short answer, No. I see no real advantage to purchasing (or making my own) disposable plungers. It is one more thing I need to buy (or spend my time making) on a regular basis and one more cost. AlOx plungers are so sturdy and nearly indestructible, and if plunger separator is used so easy to clean, just 3-4 seconds more with the glass beads. In fact to speak of their longevity, I was in the Air Force and at my last base we bought the Empress system way back in 1999 and were still using the same plungers when I left the base in 2013. Granted we were using them less and less from about 2009 onward because we were starting to use e.max, but they were still being used when I left.
Okay, that was not so short but that is my personal opinion on the matter.
As for IV developing a program designed specifically for disposable plungers, which brand would we choose, as each company that makes them (or like sidesh0wb0b who makes his own) uses a different investment material, that has a different density and hence a different heating profile. So the program that works "perfectly" for one may not work at all for another. So do they develop one for every brand of plunger. Then you would have to start developing one for every brand of investment, and every brand of press furnace and finally every combination of these factors, which would make our trouble shooting calls even bigger nightmares then some are now. There is no need to do this as e.max was developed as a system that is known to work when you use all the parts as they were intended to be used.
Does this mean we won't help you when you call and the only part of the system that you use is the ingot, BY ALL MEANS NO. We will try to help guide you through the process and offer suggestions on how to get your particular set-up to work, but it does mean that when this is your scenario, you have a little bit of research and development to do to see what works for your situation.
I hope this does not sound like a rant (it does to me a little
),because it really is not. It is my opinion on your question and I do not hold anything against anyone who feels differently, as that is their right.