We tried to get into making titanium pfm crowns, but found that there is a problem with the margins being too dark. It basically took 3 layers of opaque, and it still didn't look perfect. Is there some way to make the margins look good without resorting to 3 layers of opaque?
This is based on extensive Ti Porcelain evaluation and Ti alloy evaluation over the last twelve years:
Ti bonder is necessary and GC Initial bonder has the best tested bond strength of ~50 MPA which is comparable to standard base metal and semi-precious alloys.
GC-Initial Ti porcelain is the easiest to work with and the most esthetic made by Klema. Spray opaque in one shot gives the best and thinnest coverage, including the margin.
Titanium alloy 6-7 with niobium has the greatest bond strength and proof stress, although this alloy is not that common for milling. Titanium 6-4, which is the same alloy typically used for abutments, is the second best for bond strength and proof stress.
Avoid Ti-Grade 2 which is still being used which has the lowest bond strength and proof stress. The porcelain will crack when internal crown adjustment is made with Ti-Grade 2 alloy which leads to latent porcelain adhesion failure. The high strength alloys Ti6-7 and Ti6-4 are strong enough so that the porcelain will not crack with internal adjustment.
Ken